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Aquion Blog

Jonathan Matusky, Business Development Associate
24 Aug, 2012

Applying Lessons from the Curiosity Rover to Aquion Batteries

Prior to founding Aquion Energy, CTO Jay Whitacre worked at the Jet Propulsion Laboratory, on the team designing the battery system for the Curiosity Rover. A few days prior to Curiosity landing on Mars, Jay spoke about what he learned from working on the rover and how he applied those lessons to Aquion. Below is video of Jay’s talk followed by our 5 key takeaways. Before watching the clip, it’s helpful to watch the “Seven Minutes of Terror” video on the JPL website for background on the Curiosity descent. 

Lessons Learned

  1. The batteries you need to go to Mars are not the ones we need here on Earth.
    At Aquion, we’re designing batteries that are safe, long lasting, and environmentally friendly, which meet the needs of stationary applications. The same is not true for the thermal batteries used for the rover descent. Those batteries operate only once. They’re inactive until small, internal “grenade” is detonated to generate the necessary heat to melt the electrodes and start the battery. They can last for approximately an hour, long enough to bring the rover to the ground.
  2. When large groups work in parallel, small decisions can have wide ramifications.
    To deliver a product in a complex engineering setting, one method is to work in series: one group completes their task and passes their results to the next group. A faster process is to work on several projects simultaneously; for example, designing a product, developing the manufacturing processes, and building a plant. A result of this approach, as Jay observed at both JPL and Aquion, is that when one group makes a small change, the ramifications extend almost immediately throughout the entire organization. Communication and teamwork are crucial.
  3. You need to know the requirements to deliver the right solution.
    Whether listening to customers or studying every aspect of a seven-minute descent through the martian atmosphere, knowing the requirements is key. Developing a single document detailing these requirements ensures the needs of the landing or the voice of the customer are reflected throughout each component of the product.
  4. Quality is key, but it can cost you.
    When sending an advanced piece of technology the size of a mini cooper 350 million miles to the surface of a foreign planet, quality is key. Every component must be designed to minimize any likelihood of failure. Though a “one-in-a-million” chance of failure may seem low for an individual component, with tens of thousands of potential points of failure, a “one in a million chance” suddenly equates to certain doom. Though Aquion is not sending batteries to Mars, quality is still of critical importance, especially when designing a MW-scale system made of thousands of individual batteries.
  5. Publicity is important, even for NASA.
    Success is vital, but making sure people hear about your successes is important, too. For NASA, attracting more public attention increases the likelihood of future missions. For a company, publicity proves to current and potential customers that you not only say what you do, but do what you say and deliver on commitments.
Jonathan Matusky, Business Development Associate
16 Jul, 2012

In the News: Replacing Diesel Gensets with Energy Storage and Solar

MIT Technology Review recently published an interesting article discussing the replacement diesel generators with solar panels and batteries in off-grid applications, an issue we’ve touched on in several of our previous posts. Written by Kevin Bullis, the article quoted two off-grid solar installers and operators, Optimal Power Solutions (OPS) and SunEdison. SunEdison now entering the market in developing countries, installing a solar array and distribution system to power a village of 70 homes. The article touched on several key points:

  1. Solar Prices and Trends: SunEdison does not expect their first installation to be profitable. However, they feel that with rapidly declining solar prices and efficiencies from scale, they could be profitable in a few years. By focusing on diesel displacement, the industry could grow and prosper.
  2. Path of Least Resistance: Bullis points to irrigation pumps as a point of entry for solar replacement of generators. These pumps do not operate at night and could therefore run solely off of panels without the use of batteries. This brings out another key problem: energy storage is holding back solar deployment. Like the solar panels, it must provide enough value to the end user to justify the cost. SunEdison recently built a PV system for pumping water in India, as discussed in an article by SmartPlanet.
  3. Diesel Costs: The consulting firm McKinsey is quoted as stating that diesel costs range from 30 cents to 65 cents per kWh. Currently, solar produces power at 12 to 35 cents per kWh, beating out diesel in many applications. For solar to replace diesel entirely, energy storage is necessary, adding to the cost. This can be two to three times higher in remote locations where transportation and theft are major issues.
  4. Current Backup Solutions: OPS typically installs diesel generators for backup during stretches of cloudy weather. Energy storage is too expensive on a total cost of system basis. But that’s changing, says Stephen Phillips of OPS. “Solar with batteries can compete directly with diesel-powered village electrification.”

Bottom line: Off grid installers are betting big on solar power for remote villages in developing countries. Unfortunately, energy storage is the limiting factor, and must evolve to meet the needs of these applications. 

Read the rest of the article over at MIT Technology Review, or check out another article on this topic over at SmartPlanet. You can also read more about OPS and their projects on the OPS blog.

Eric Weber, Chief Systems Engineer
09 Jul, 2012

Taking Our Work Off the Grid: Using AHI Batteries with Solar

At Aquion, we’re always looking for ways to put our batteries to the test. We recently discussed our off-grid solution, which can be used to cool vaccines in remote areas, like Africa. It’s currently on test in our backyard next to our outdoor workspace dubbed the “Boxcar Bungalow.” To take this idea one step further, we decided to take the entire Boxcar Bungalow off the grid.

Made from a 20-ft shipping container, the Boxcar acts as a convenient location for small meetings, brainstorming sessions, sales calls, and a quiet place to work. It typically powers a heater/air conditioner, lights, a phone, and any laptops being used.

solar battery storage

Off-grid vaccine cooling system supported by AHI batteries (foreground)
and Boxcar Bungalow workstation (background) 

Over the past week, we completed the installation of a 2.5 kW solar array on the roof of the container, which will be tied to approximately 10 kWh of our AHI batteries sitting behind a thin plexiglas wall. This protects the electronics and prevents tampering, as our batteries do not contain any hazardous materials and are quite safe. We’ll sit, work, hold conferences, and make calls only a few feet from the batteries.

solar panels
Installation of the PV array on top of the Boxcar

Connecting the solar panels and the batteries will sit a wide variety of inverters and charge controllers. This gives us the ability to switch between many different power control combinations to ensure that our batteries work properly in any scenario. Though the boxcar will effectively run off the grid, it will retain the ability to go grid-tied in case we’d like to put our grid support capabilities to the test.

battery array

The system is fitted with a variety of power control electronics which will
put our batteries to the test (top). Below these are several stacks of our
engineering prototype batteries (bottom). 

Since the current load in the Boxcar is rather small, we will also install several appliances in the container on automatic timers. This allows us to simulate the typical demand of a household or business. Do you usually come home from work and flip on the television? We’ll have a TV on a timer that will come on at 6pm sharp. Don’t worry, all the appliances will be powered by solar, so we aren’t increasing our demand on the grid.

And as an added bonus, rainwater runoff from the panels will water our plants!

We expect to complete the job in the next few weeks and we'll follow up with a post detailing the finished system, including the types of electronics we're using and how our batteries ended up performing. Check back soon to see how it works!

Jonathan Matusky, Business Development Associate
24 Jun, 2012

The Price of Storing the Sun: Solar Incentives for Energy Storage

Energy storage is too expensive for use in grid-tied residential solar. At least, that’s the current thinking. Though installing distributed storage in each home would help mitigate solar’s intermittent power supply, preventing large local spikes and drops in power supplied to the grid, it’s a tough financial case to make with traditional energy storage. Unlike off-grid solar, where energy storage is necessary to guarantee constant power, grid-tied energy storage mitigates system level issues caused by high concentrations of distributed renewable generation. To incentivize consumers to adopt storage as a way to mitigate this issue, a mechanism must be put in place to pass some of the value created by distributed, grid-tied storage from the system operator to end users.

Greentech Media recently published an interesting article covering this topic. They broke down some of the avoided costs and subsidies associated with residential solar systems:

  1. SGIP: California’s Self-Generation Incentive Program (SGIP). SGIP offers $2 per watt for energy storage systems, which at a four hour discharge rate is equivalent to $500 per kWh.
  2. Federal Tax Credit: This 30% tax credit applies to solar systems, but the real question is whether this could include the battery system as well. This shaves off about a third of the system costs.
  3. Time of use benefits: In California, PG&E offers optional rate plans where users pay less if they reduce consumption during peak hours. Batteries can be combined with this plan to offer consumers substantial savings over time. According to the Greentech Media article, the benefits from this add up to about $500 per kWh over the lifetime of the batteries.

Theoretically, this would mean that a system could cost over $1400 per kWh, or $7000 for a 5 kWh system, and still provide a breakeven value proposition for consumers under the time of use pricing offered by the CA system. By installing the system, they would get the added benefit of having a backup power supply in the event of a blackout. It should be noted that these numbers assume the ITC benefits could apply to an energy storage system.

Residential energy storage has multiple value streams that benefit both the end users and the utilities. Incentives like SGIP are an attempt to capture these benefits, but storage must be cheap enough to stand on its own, or it must be supported by a system that charges those who receive the value. Energy storage must pay for itself or it will never be a long-lasting solution.

Jonathan Matusky, Business Development Associate
18 Jun, 2012

Making the Grid Smarter with Smart Energy Storage: Part 2

Last week, we discussed how a smart grid relies on better coordinating electricity supply and demand to create a system that is efficient, inexpensive, and based on renewable energy sources. We also talked about several components of the smart grid, including self-healing, flexible distribution, load adjustment, load shifting, and how energy storage plays a role in each.

For the past hundred years, electricity has been consumed the moment it is created. Storage can change this and allow for better coordination between energy supply and demand.

Let’s look at each of the four elements of the smart grid, and analyze how energy storage is a necessary component of each:

  • Self-healing: When a transmission line fails, or a power plant goes down unexpectedly, energy storage can avert catastrophe. It can be called upon at a moment’s notice to provide power until generators can be brought online.
  • Flexible Distribution: The proliferation of residential solar on the grid comes with unexpected consequences, including local voltage shifts and problems with power quality. Distributed energy storage can control how renewable power ties to the grid.
  • Load Adjustment: If energy demand increases rapidly, grid operators will ask power producers to bring online standby power and other generator sources. This takes time and money. Energy storage reacts instantly and can mitigate these short-term energy spikes.
  • Load shifting: Energy storage allows for the shifting of production and consumption. With storage, energy can be produced at night, when power is cheap and efficient, and stored in batteries for use during peak times when power becomes expensive and inefficient to generate.

By supporting these elements, energy storage will help achieve the ultimate benefits of the smart grid:

  • Increased efficiency: By shifting reducing reducing peak generation demand and handling rapid changes in consumption, energy storage increases the efficiency of the grid.
  • Decreased capital investment: Energy storage can handle rapid, unexpected changes as well as regular, predictable shifts in demand. This reduces or prevents the need to install additional generator or transmission assets.
  • Greater renewable penetration: Unpredictable renewable energy production is smoothed by energy storage, creating a grid that is both green and practical.
  • Increased reliability: Energy storage will increase the reliability of the grid by handling rapid changes in demand and acting quickly in times of trouble.

Energy storage is a crucial component of the smart grid. It allows for the decoupling of supply and demand, which will lead to a more reliable, efficient, and flexible grid while reducing infrastructure and operating costs. 

For more information one the benefits that storage brings to the smart grid, check out our applications page.

Jonathan Matusky, Business Development Associate
07 Jun, 2012

Making the Grid Smarter with Smart Energy Storage: Part 1

There’s a lot that goes on behind the scenes to get electricity from where it is produced to where it is consumed. There’s an entire network of energy producers, distributors, traders, monitors, and regulators making sure the grid runs smoothly. So why the big push to make the grid smarter? Is our grid really so dumb to begin with?

The problem with the current grid infrastructure is that there is no communication between electricity consumers and electricity producers. Enabling communication between these two groups provides four major benefits to the grid:

  • Increased efficiency: During times of peak demand, grid coordinators turn on rarely-used, inefficient, expensive generation sources. This will be avoided by reducing energy use during peak levels of consumption.
  • Decreased capital investment: Grid operators size generation for peak levels demand. As a result, assets are under-utilized during off-peak hours. Smart grid technology will better utilize assets, reducing or preventing the need to build additional infrastructure.
  • Greater renewable penetration: Renewable energy is inherently unpredictable, particularly when energy sources are small and distributed. A smart grid will manage and integrate these energy sources to ensure that the power produced is efficiently consumed.
  • Increased reliability: Smart grid technology will improve the reliability of the grid by better managing resources during normal operation and reacting quickly in times of crisis.

So how do we get there? What does it take to make the grid “smart”? To realize the benefits of a smart grid, we need a system that can support:

  • Self-healing: If a critical transmission line fails on the current grid, it can cause a domino effect and take out the entire grid, causing a blackout. Smart grid technology will help prevent this by creating points of redundancy throughout the network.
  • Flexible Distribution: The grid must be able to handle bidirectional energy flow to ensure small-scale, distributed generation is used optimally.
  • Load Adjustment: The current grid handles rapid, unexpected shifts in demand keeping a large number of generators on standby. Smart grid would handle this by managing the loads. Demand response providers are an example of this.
  • Load shifting: The average daily load contains a peak which drives the sizing of all generation, transmission and distribution infrastructure. The ability to shift this daily peak would create tremendous flexibility in the planning and deployment of future infrastructure.

There are many changes that need to take place in order to make the the grid smarter. One of the most important elements is the introduction of grid-scale energy storage. Energy storage on the smart grid will support faster reaction times, enable flexible distribution, allow for rapid load adjustment, and shift loads on a daily basis. We’ll continue this discussion on energy storage on the smart grid in our next post.

Learn more about how batteries can help the grid by checking out our applications page.

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